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Magnetic workhold modules for milling |
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Magnetic flexibility
5-sides clear for machining
uniform, powerful grip
clamp-free cutting zone
Electro-permanent technology
stable, safe
FMS system's pallet and tombstone compatible
An advanced work-holding system
rapid and consistent grip and hold
fast change-over
high efficiency machinetools running
reduced consumption of tools
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Electro-Permanent circuit
Electricallly switched, permanent
magnetic circuit only uses power
during the switching process and
will then in either the "on" or off state completely.
No heat build-up during use excellent stability
Pallet and Tombstone friendly,just disconnect and let it go
Safe, no loss of magnetic grip in a power failure. |
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NewPower system
With a grid layout alternating N/S polarity in both X and Y axes and Neodymium Rare- Earth magnets, the result is the ultimate in magnetic
fast change-over performance, rigidity and compact design.
Low magnetic-flux penetration in the workpiece.
Part location and magnetic side grip possibilities
Large tables by modular assembly
Inner-Structure
NewPower magnetic modules start with a case cut from mono- blocks of mild steel in CNC Machine center sealed with resin, system assured durability,stablity and accuracy.The modular nature of the NeoPower system also engineering staff will be happy to work with customers.
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The magic of pole extensions
Simple, mild steel blocks called "pole extensions" bolted to the chuck face can be used to lift the part up providing clearance for through drilling, edge milling and back machining.These "pole extensions" can also be configured to facilitate part location, magnetic side grip for holding small parts and clearance for through machining.
Especially effective in milling use!! |
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Flexible/Cost-Effective/Productive
No clamps---- 5-sides clear for machining, process in fewer operations.
No power----Work for pallets and tombstone in FMS system, no distortion from internal heating , safe.
Entire surface clamped evenly----better surface finish, better tool life, absolute repeatability.
Module top tooling----Quick setup, clearance for through machining,side grip, magnetic angle blocks and part location
Self-shimming pole extension----for deformation free grip and support
High holding power----Meet or exceed your existing cut capabilities
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Standard Specification
NP50
50 series pole
Suited for workpieces min.250mmx250mm (16pole coverage) and min. 10mm thick.
Smaller, thinner workpieces can be accomodated with reservation, but need consult
NP70
70 series pole
Suited for workpieces min. 400mmx400mm. (16pole coverage)and min 20mm thick
NP series can be devided into two kinds according their holding power--NP50 standard and NP70 high power, NP50 standard is the default choice for most applications, NP70 high power is reserved for holding magnetically hard workpieces through air-gaps--i.e. high alloy or cast iron materials and /or holding on cast,forged or warped surfaces. |
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Self shimming support
Self shimming pole extensions are the ultimated solution for holding rough or deformed parts.Cut in half at a 45º angle, these blocks conform to the shape of the part when the chuck is "off". Once the chuck is magnetized, they not only lock to the part, but also lock in position without deformation.Warped plated can be machined flat and stepped parts can be machined without warping. |
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Standard Supply
Waterproof quick disconnect
End clamping slots
Control unit with 3m water proof, over-braided
Discharge cable
Robust side stop
Instruction manual
option
Fixed Pole extension
Self shimming pole extension |
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Standard system
standard sizes
NP50 series
50mmx50mm Square pole
specification |
A (MM) |
B (MM) |
C (MM) |
weight (KG) |
No. of poles |
NP50-2050 |
240 |
450 |
69 |
58 |
18 |
NP50-2060 |
240 |
630 |
69 |
81 |
24 |
NP50-2080 |
240 |
780 |
69 |
101 |
30 |
NP50-20100 |
240 |
930 |
69 |
120 |
36 |
NP50-3030 |
300 |
300 |
69 |
48 |
16 |
NP50-3040 |
330 |
360 |
69 |
64 |
24 |
NP50-3050 |
300 |
450 |
69 |
73 |
24 |
NP50-3060 |
300 |
630 |
69 |
102 |
32 |
NP50-3080 |
300 |
780 |
69 |
126 |
40 |
NP50-30100 |
300 |
930 |
69 |
150 |
48 |
NP50-4050 |
420 |
450 |
69 |
102 |
36 |
NP50-4060 |
420 |
630 |
69 |
142 |
48 |
NP50-4080 |
420 |
780 |
69 |
176 |
60 |
NP50-40100 |
420 |
930 |
69 |
210 |
72 |
NP50-5050 |
480 |
450 |
69 |
116 |
42 |
NP50-5060 |
480 |
630 |
69 |
163 |
56 |
NP50-5080 |
480 |
780 |
69 |
202 |
70 |
NP50-50100 |
480 |
930 |
69 |
240 |
84 |
NP50-6060 |
600 |
630 |
69 |
203 |
72 |
NP50-6080 |
600 |
780 |
69 |
252 |
90 |
NP50-60100 |
600 |
930 |
69 |
300 |
108 |
specification |
A (MM) |
B (MM) |
C (MM) |
weight (KG) |
No. of poles |
NP70-3040 |
300 |
410 |
69 |
66 |
12 |
NP70-3060 |
300 |
600 |
69 |
97 |
18 |
NP70-3080 |
300 |
790 |
69 |
128 |
24 |
NP70-30100 |
300 |
980 |
69 |
158 |
30 |
NP70-4040 |
380 |
410 |
69 |
84 |
16 |
NP70-4060 |
380 |
600 |
69 |
123 |
24 |
NP70-4080 |
380 |
790 |
69 |
162 |
32 |
NP70-40100 |
380 |
980 |
69 |
200 |
40 |
NP70-5060 |
460 |
600 |
69 |
149 |
30 |
NP70-5080 |
460 |
790 |
69 |
196 |
40 |
NP70-50100 |
460 |
980 |
69 |
243 |
50 |
NP70-6060 |
620 |
600 |
69 |
200 |
42 |
NP70-6080 |
620 |
790 |
69 |
264 |
56 |
NP70-60100 |
620 |
980 |
69 |
327 |
70 |
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